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Automobile Interior Material Testing InstrumentsProfessional testing equipment manufacturer
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Automotive Wires Dynamic Bending Tester

We are a professional testing equipment manufacturer, providing the Automotive Wires Dynamic Bending Tester. Our instruments, compliant with ISO, ASTM, DIN, and other international standards, deliver premium quality and competitive prices. Get in touch today for a quote or more information!

Standard

  • ISO 6722: Road vehicles – Flexible cables for wiring harnesses.
  • SAE J1128: Low-voltage primary cable for automotive applications.
  • LV 112: Volkswagen Group standard for vibration and bending resistance.

Product Advantages

  1. High-Precision Bending Control
    • Adjustable bending angles (30°–135°) and 3-second cycle times simulate real-world dynamic stresses in engine compartments, door harnesses, and steering columns.
  2. Robust & Durable Construction
    • Full stainless-steel frame ensures corrosion resistance and long-term reliability, even in high-volume testing environments.
  3. Advanced Automation
    • 200W servo motor delivers precise, repeatable motion control for consistent test results.
    • 4-digit counter tracks up to 9,999 cycles with auto-stop functionality.
  4. User-Friendly Operation
    • Touchscreen HMI integrated with PLC (Programmable Logic Controller) for intuitive parameter setup and real-time data monitoring.
    • Exportable test reports (CSV/PDF) streamline documentation for quality audits.
  5. Versatile Testing
    • Accommodates wires, cables, and connectors with a 200mm sample length and 128mm clamping length, suitable for diverse automotive applications.

Product Features

  1. Dynamic Bending System
    • Angle Range: 30°–135° adjustable (minimum 30°, maximum 135°).
    • Cycle Time: 3 seconds per bend (fully programmable).
    • Sample Handling: 200mm total length with 128mm clamping zone for secure fixation.
  2. Motor & Control
    • Servo Drive: 200W motor ensures smooth, low-noise operation and ±0.1° angle accuracy.
    • Controller: Touchscreen + PLC combo enables preset protocols and custom test sequences.
  3. Safety & Durability
    • Emergency stop button and overload protection safeguard operators and equipment.
    • Stainless-steel components resist wear from repetitive motion and harsh environments.
  4. Data Management
    • 4-digit counter with memory retention preserves test progress during power interruptions.
    • Audit trail functionality for traceability in regulated industries.
  5. Compliance Tools
    • Preloaded test profiles for ISO, SAE, and OEM-specific standards (e.g., VW, BMW).

Technical Parameters

Parameter Specification
Sample Length 200 mm (total) / 128 mm (clamping zone)
Bending Angle Range 30°–135° (adjustable)
Cycle Time 3 seconds/bend (±0.1 sec. accuracy)
Motor Power 200W servo motor (brushless, maintenance-free)
Controller 7-inch touchscreen HMI + PLC (Programmable Logic Controller)
Cycle Counter 4-digit (0–9,999 cycles) with auto-stop at completion
Material 304 Stainless Steel (frame, fixtures, and clamps)
Power Supply 220V/50Hz (single-phase, 10A fuse)
Dimensions (L×W×H) 600 × 450 × 1,100 mm
Weight 75 kg (net) / 90 kg (gross)


 

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